CANDU cousins in India – Performance in 2014

March 29, 2015

By: Donald Jones, P.Eng., retired nuclear industry engineer

Most of India’s nuclear reactors are of the pressurized heavy water reactor (PHWR) type with horizontal pressure tubes, just like the Canadian designed CANDU. In fact the first PHWR in India was the Rajasthan Atomic Power Project (RAPP) unit and was a CANDU designed by Atomic Energy of Canada Limited (AECL) that used the Douglas Point unit in Ontario as reference design but modified to aid localization. RAPP-1 entered commercial operation 1973 December. While RAPP-1 was being constructed the design of RAPP-2 was started (Author’s note: I know because I was part of design team). However the detonation of a nuclear device by India in 1974 curtailed completion of the design by AECL and India was on its own as far as nuclear technology was concerned. The design was completed by India and RAPP-2 eventually entered commercial operation in 1981 April. Since those early days India has developed its own indigenous designs of PHWRs with net electrical outputs of 202 MW, 490 MW, and 630 MW. They bear little to no relation to Douglas Point. All 18 PHWR units operating in 2014 (including RAPP-1 which has been shutdown since 2004) were 202 MW (220 MW gross) except for two 490 MW (540 MW gross) units. There were four 630 MW (700 MW gross) units under construction with none in operation. All nuclear power units, except for RAPP-1, are designed, owned, and operated by Nuclear Power Corporation of India Ltd. Several of the country’s PHWRs have been refurbished for extended life operation. For more detailed information on the Indian nuclear program see, Nuclear Power in India (reference 1). Read the rest of this entry »

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CANDU 6 Performance in 2014

March 25, 2015

By: Donald Jones, P.Eng., retired nuclear industry engineer, 2015 March 24

History

Following on from some early conceptual work by Canadian General Electric (CGE), Atomic Energy of Canada Limited (AECL) based the CANDU 6 design on the four unit Pickering A station (that was brought into service 1971-1973) but as a single unit station with a significant power increase, major equipment simplifications, improvements in shutdown and emergency core cooling systems, extensive use of digital computers for control and safety systems etc. In fact the CANDU 6 is unrecognizable as being based on Pickering except maybe for the fuel channel sizing, even though fewer channels are in CANDU 6, and the two loop primary heat transport system that were retained. Since Ontario Hydro was enamored by multi-unit stations CANDU 6 was intended as a single unit for out of province build including off shore. The two lead CANDU 6 projects were Gentilly 2 in Quebec and Point Lepreau in New Brunswick and these were quickly followed by Embalse in Argentina and Wolsong, now Wolsong 1, in South Korea and all came into service in the early to mid 1980s. These can be regarded as the first tranche of CANDU 6 build.

The second tranche of CANDU 6 units came with Wolsong 2, 3 and 4 in South Korea, Cernavoda 1 and 2 in Romania, and Qinshan 4 and 5 in China (the other units at Qinshan site are not CANDU), all entering service between 1996 to 2007. Each of the second tranche CANDU 6 units incorporate lessons learned from operation of the earlier units with changes to meet latest regulatory codes and standards. All three Wolsong units came in on budget and on schedule and the two Qinshan units came in under budget and ahead of schedule. In fact the total project schedule for the CANDU 6 units at the Qinshan site in China was 81 months from contract effective date to in-service.

Capacity Factor

Unlike the 2013 CANDU 6 performance figures (reference 1) the Capacity Factors are taken from the Power Reactor Information System (PRIS) database of the International Atomic Energy Agency (IAEA). Note that the Load Factor term used in the PRIS database has the same meaning as Capacity Factor. Capacity Factors are based on the (net) Reference Unit Power and on the (net) Electricity Supplied figures, as defined in the PRIS database.

CANDU 6 Units
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Performance of Ontario’s CANDU nuclear generating stations in 2014

March 24, 2015

By: Donald Jones, P.Eng., retired nuclear industry engineer, 2015 March 23

At the end of 2014 Darlington had a four unit average lifetime Capacity Factor (CF) of 84.0 percent and an average annual CF of 91.1 percent. Bruce A had a four unit average lifetime CF of 68.2 percent and an average annual CF of 79.6 percent. Bruce B had a four unit average lifetime CF of 83.5 percent and an average annual CF of 87.3 percent. The six unit Pickering station had a six unit average lifetime CF of 74.5 percent and an average annual CF of 74.4 percent.

Unlike the 2013 performance figures (reference 1) the raw performance data for 2014 are taken from the Power Reactor Information System (PRIS) database of the International Atomic Energy Agency (IAEA). Note that the Load Factor term used in the PRIS database has the same meaning as CF. CFs are based on the (net) Reference Unit Power and on the (net) Electricity Supplied, as defined in the PRIS database.

The performance of some of Ontario’s nuclear generating stations is affected by the surplus of generation in the province. The surplus usually arises because of unreliable intermittent wind generation coming in at times of low demand and wind generation is expected to increase even more over the next several years. Some nuclear units saw electricity output reductions during periods of surplus baseload generation (SBG). This means the CFs are not a true performance indicator for those units (reference 2). A better metric of performance in these cases would be the Unit Capability Factor (UCF – used by Ontario Power Generation and by Bruce Power) or the Energy Availability Factors (EAF) that are shown in the PRIS database. The EAF adjusts the available energy generation for energy losses attributed to plant management and for external energy losses beyond the control of plant management while the UCF only includes energy losses attributed to plant management and excludes the external losses attributed to grid related unavailability and other things. This means that on unreliable grids, for example, UCF will be significantly higher that EAF but for Ontario there will be no significant difference. The UCF and the EAF take into account reductions in plant output due to load cycling and load following. For units that load cycle and/or load follow the CF will be significantly lower than the EAF. For example, Bruce A unit 4 has a 2014 annual CF of 94.3 percent and an EAF of 99.4 percent. The UCF and the EAF are based on reference ambient conditions so, unlike the CF, they cannot exceed 100 percent. The only reason for using the EAF here (see later for Bruce units) instead of the UCF is that EAFs are now available in PRIS and UCFs are not presently available (well, the author could not find them). Read the rest of this entry »